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AUTOMATED FILAMENTATION OF BACTERIAL CELLULOSE

Bachelor‘s Thesis / OCT 2024 - FEB 2024
Pforzheim School of Design, Germany
BA Industrial Design

BIOFABRICATION
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Mentored by:
Prof. Simone Sommer
Prof. Manuel Aydt







The textile industry is a major contributor to the planetary boundaries being exceeded each year. Bacterial Filamentation as a regenerative design research project envisions a future in which circular materials are bio-manufactured with a minimal consumption of resources by living organisms, thereby counteracting the overuse of planetary resources.

In an automated process, a yarn-like filament made from bacterial cellulose is fermented, harvested, washed, dried and wound up. The filament can be used to produce textiles, which have been explored through weaving and show potential areas of applications—reinforcements, upper materials, soles, but also any type of textile is thereby envisioned. Adding natural colourants to the fermentation process creates vibrant colours and expands the possibilities to design and rethink the common dyeing process.

Re-imagining the production of textile fibres by fermenting cellulose from bacteria in order to reduce reliance on monocultures, deforestation and oil production. A machine is built to automately filament bacterial cellulose in a micro-scale, and envision the scalability of the biofabrication.










FILAMENTATION

“Although bacterial cellulose designs have so far been focused on sheet forms embodying nonwovens structures, there is little or no investigation into how the concepts of co-design and bio-manufacturing can directly form filaments. This leaves a wealth of material applications unexplored.“ (Morrow et al., 2023)



Hokkaido University, Sapporo, Japan 1997
Direct harvesting a BC filament
https://doi.org/10.1016/S0144-8617(97)00135-5






Royal College of Art, London, UK 2023
BC grown as a filament in a 3D printed spiral
https://doi.org/10.3390/ma16144893









AUTOMATION











WEAVING & DYEING









Exhibition @
ARS Electronica
Linz, Austria. SEP 2025

Image by Stefen Reichert

Exhibition @
AKT; Emma Kreativzentrum
Pforzheim, Germany. OCT-DEC 2025









JUN 2024
Award / Förderpreis, Rolf-Scheuermann-Stiftung

JUN 2024
Research Excellence Award, Institute for Applied Sciences / Institut für Angewandte Forschung (IAF)